“Our primary aim is to help engineers to develop the necessary knowledge, skills and confidence to be able to dramatically reduce the risk of pipework vibration related incidents both onshore and offshore”
Many serious pipe vibration issues can be easily detected using simple vibration screening techniques. If undetected, excessive vibration can result in fatigue cracks at welds resulting in pipe fracture and leakage.
In industries dealing with hazardous liquids or gases, such fractures could lead to serious incidents involving major injury, fire, explosion or pollution.
Skills necessary to perform vital risk assessment surveys on business and safety critical pipework and associated small bore connections (SBCs) can be learnt by investing in a few days training.
All VibTech training is live and instructor led. No pre-recorded videos
Bespoke Training Courses (for organisations)
The majority of VibTech Online Training courses are bespoke ‘corporate courses’ for individual companies and are attended only by engineers from that company.
This means that the company can tailor the course to meet their specific requirements, focussing on key corporate objectives.
This might include a greater emphasis on such areas as:
- Theoretical focus – Stronger emphasis on office based Quantitative Assessments to calculate Likelihood of Failure (LOF)
- Practical focus – Stronger emphasis on on-site measurement based methods, including visual inspection and vibration and strain monitoring
- Solutions focus – Stronger emphasis on diagnostics and implementation of Corrective Actions and permanent Solutions
To provide great flexibility to meet all requirements, VibTech has developed a suite of up to 10 training sessions covering all aspects of pipework vibration, including the causes of vibration-induced fatigue damage, assessment methods, and problem solving.
The 10 sessions are made up from over 36 individual training Modules covering all aspects of the subject of Pipework Vibration compliance and the avoidance of vibration induced fatigue failures.
Companies wishing to arrange training for their staff can select all required sessions from the full list of online training sessions.
Click to expand full module list
Module | Detailed Description of Content | Code |
---|---|---|
Course Introduction | Trainer intro, VibTech intro, Using MS Teams , Course format, Timescales, Tests | OM-00 |
Introduction to Pipework Vibration | Overview of Pipework Vibration, Introduction to Energy Institute publication ‘Guidelines for the avoidance of vibration induced fatigue failure in process pipework’, 2nd edition, 2008 (current) | OM-01 |
Basic Vibration | Definitions, Units of measurement, Introduction to Spectra, Natural Frequency, Forced Vibration, Resonant Vibration | OM-02 |
Main causes & consequences of vibration problems | Identifying the main excitation mechanisms causing pipework vibration (Flow Induced Turbulence, Mechanical Excitation, Pulsation, Acoustic Induced Vibration, Surge, Momentum Change, Cavitation & Flashing, Small Bore Conenctions, Thermowells) and understanding the consequences which could lead to failures (Fatigue and Fretting) | OM-03 |
Fatigue Supplement | Greater explanation of the key factors affecting fatigue life, Effects of Stress, Fatigue Endurance curves, Fatigue of Welds, Effects of Corrosion, Intro to BS 7603 | OM-03X |
Basic Assessment Methodology | Suggested sequence of events for investigation and assessment of risk of Pipework Vibration Fatigue | OM-04 |
Qualitative & Quantitative Assessment Intro | Intro to Qualitative and Quantitative Assessment Method for assessment of potential excitation mechanisms. Main Line Qualitative Assessment. | OM-05 |
Main line Quantitative LOF Assessment – Flow Induced Vibration (FIV) | Quantitative Assessment method for assessing the risk of Failure due to Flow Induced Turbulence. Primarily to understand key factors and their significance | OM-05.1 |
Main line Quantitative LOF Assessment – Mechanical Excitation | Quantitative Assessment method for assessing the risk of Failure due to Mechanical Excitation (e.g. Direct excitation from Machines or indirectly from other pipework). Primarily to understand key factors and their significance | OM-05.2 |
Main line Quantitative LOF Assessment – Pulsation | Quantitative Assessment method for assessing the risk of Failure due to 3 types of tonal pulsations due to acoustic resonance (reciprocating machines, rotating machines and dead-leg branches) Primarily to understand key factors and their significance | OM-05.3 |
Main line Quantitative LOF Assessment – High Frequency Acoustic Excitation | Quantitative Assessment method for assessing the risk of Failure due to high frequency Acoustic Induced Vibration (AIV). Primarily to understand key factors and their significance | OM-05.4 |
Main line Quantitative LOF Assessment – Valves | Quantitative Assessment method for assessing the risk of Failure due to Surge and Momentum change associated with fast acting valves. Primarily to understand key factors and their significance | OM-05.5 |
Main line Quantitative LOF Assessment – Cavitation and Flashing | Quantitative Assessment method for assessing the risk of Failure due to Cavitation & Flashing in liquid systems. Primarily to understand key factors and their significance | OM-05.6 |
Introduction to SBCs | Introduction to SBS and the 4 generic configurations of SBC | OM-15 |
SBC Quantitative Assessments | Quantitative Assessment method for assessing the risk of Failure of Small Bore Connections (SBC), considering Geometric Factors and Location Factors for 4 generic configurations. Primarily to understand key factors and their significance | OM-05.7 |
Thermowell Quantitative LOF Assessment | Quantitative Assessment method for assessing the risk of Failure of Thermowells due to flow induced vortices caused by flow of fluid past thermowell. Primarily to understand key factors and their significance. Introduction to associated ASME standard ASME PTC B19.3TW-2010 | OM-05.8 |
Visual Inspection – Piping | Learning Visual Survey techniques to identify pipework with increased risk of failure and learning what to look for to identify good and bad practice. Supported by library photo examples | OM-06 |
Visual Inspection – Piping – Test | Opportunity to try to identify some common examples of Bad Practice from Photo Library | OM-06X |
Small Bore Tubing – Latest Recommendations | Latest Energy Institute recommendations for instrument tubing covering protection against vibration for pipework and structure mounted instrumentation and allowance for large scale deformations (thermal expansion) | OM-17 |
Basic Vib measurements and analysis TM7 | Learning Vibration Survey techniques to identify pipework with increased risk of failure. How to setup vibration meter, where to take measurements, how to process results, How to interpret results. | OM-07 |
Definition of ‘Concern Factor’ | Introduction to a new ‘Concern factor’ for assessing and ranking Pipework Vibration results. | OM-07.1 |
Practical Vibration Exercise | Classroom based practical vibration measurement exercises. | |
Specialist Techniques | Introduction into other pipework vibration assessment techniques, including, Strain Gauges, FEA, Motion Amplification, Operating Deflection Shape Analysis, Modal Analysis. | OM-08 |
Strain & Fatigue | What is strain, how to measure strain, how to perform a simple fatigue assessment, detailed fatigue assessment using BS7608 | OM-08.1 |
Practical Strain Exercise | Practical demonstration of Strain gauging technique | |
Main line corrective actions | Review of corrective actions for solving vibration problems on Main Lines, including: Flow Induced Turbulence, Mechanical Excitation, Pulsation, Acoustic Induced Vibration, Surge, Momentum Change, Cavitation & Flashing. | OM-19 |
Acoustic Resonance | Further information regarding acoustic resonance | OM-19.1 |
Visco-Elastic Damper Selection | Considerations for the use of Visco-Elastic Dampers to solve Main Line vibration issues. | OM-19.2 |
Small Bore Connection Corrective Actions | Review of Corrective actions for solving vibration problems on Small Bore Connections (SBCs). Introduction to Easy-Brace universal SBC solution. | OM-20 |
Small Bore Connection Corrective Actions – Additional Considerations | Additional design considerations for bracing, relating to brace stiffness, the use of I-beams and the problems with thin walled pipes | OM-20.1 |
Thermowell Corrective Actions | Review of Corrective actions for solving vibration problems in Thermowells. | OM-21 |
Good design practice Summary | Summary of Good Practice features for Main Lines, SBCs and Tubing | OM-13 |
Top 10 Most Common Mistakes | Examples of the top 10 most common mistakes resulting in high risk of pipework vibration and fatigue | OM-14 |
Worked Example – Main Line LOF- Gas Compression System | Likelihood of Failure calculation worked examples: FIV2, FIP3, AIV, MEC, GVO, Tapered Thermowell | OM-22.1 |
Worked Example – FIV – Oil Separation System | Likelihood of Failure calculation worked example | OM-22.2 |
Worked Example – Surge / Momentum | Likelihood of Failure calculation worked example | OM-22.3 |
Worked Example – SBC LOF calculation Type 1 | Likelihood of Failure calculation worked example | OM-22.4.1 |
Worked Example – SBC LOF calculation Type 2 | Likelihood of Failure calculation worked example | OM-22.4.2 |
Worked Example – SBC LOF calculation Type 3 | Likelihood of Failure calculation worked example | OM-22.4.3 |
Worked Example – SBC LOF calculation Type 4 | Likelihood of Failure calculation worked example | OM-22.4.4 |
Corrective Actions Case Studies (AVT) – Easy-Brace | Practical examples of SBC Corrective Actions | OM-23.1 |
Corrective Actions Case Studies (AVT) – Visco-Damper | Practical examples of Main Line Corrective Actions using Visco-Elastic Dampers | OM-23.2 |
Corrective Actions Case Studies (AVT) – Dynamic Vibration Absorber | Practical examples of Main Line and Machine Corrective Actions using Dynamic Vibration Absorbers | OM-23.3 |
Corrective Actions Case Studies (AVT) – Resonance | Practical examples of Resonance investigation ad Corrective Actions | OM-23.4 |
Machine Sentry-PVC | Introduction to Machine-Sentry – PVC – Cloud based pipework vibration monitoring, assessment and reporting tool | OM-25 |
Quantitative Assessment Tool | Introduction to VibTech Quantitative Assessment Tool (QAT) – performs all EI LOF calculations in Sections T2, T3 & T4 of EI Guidelines | OM-24 |
Conclusions | Summary of key learnings during course | OM-99 |
Making Arrangements
To arrange a bespoke training course it is normally best to forward this information to your manager and/or training department who will be able to consider the training requirements for a wider group of engineers within your organisation.
In order to provide a quotation for pipework vibration online training, typically the following information is needed:
- Which (how many) of the VibTech courses/modules are you most interested in?
- Contact details for course organiser?
- Number of participants?
- Preferred / approximate dates for the course
Contact us with this information to start a training enquiry
Standard Course Selection
In addition to the Bespoke courses, VibTech offers 2 Standard courses covering a comprehensive range of popular training modules.
Pipework Vibration Level 1 – Basic
The Basic course will provide a detailed introduction into the subject of pipework vibration to raise the knowledge, skills and confidence of engineers to be able to perform their own pipework vibration assessments and problem solving.
Pipework Vibration Level 2 – Advanced
Building on the knowledge from the Basic course, the Advanced course will provide a deeper understanding of the causes of pipework vibration through the application of ‘Quantitative Assessment’ methods and supported by worked examples and real-life case studies of common corrective actions.
Course Package | Length | |
---|---|---|
Pipework Vibration Level 1 – Basic | 2 Days | More Info |
Pipework Vibration Level 2 – Advanced | 2 Days | More Info |
Recent Training Customers
We have provided training to over 20 groups of engineers over the past few years, which has included training all of AVT Reliability’s own in-house engineers who are now using these skills to perform pipework assessment services for customers daily.
Some recent VibTech customers include:
Client | Location | Course |
AVT Reliability Ltd | Manchester, UK | Various courses 2 – 5 days |
Oman LNG | Sur, Oman | 5-day course |
SBM Offshore | Monaco | 3-day course |
Essar Oil & Gas | Stanlow Refinery, UK | 2 x 2-day courses |
Costain Group | Manchester, UK | 3-day course |
Bechtel | London | 3-day course |
Perenco UK Ltd | Norwich, UK | 3-day course |
Hunt LNG | Lima, Peru | 4-day course |
Petroineos | Grangemouth Refinery, Scotland | 16 x 2-hour online sessions |
Private | Saudi Arabia | 4 x 2-hour online sessions |